How to Belt Rip Repair in Crusher Plants

Conveyor Belts utilised in Crusher Plants work in a Rugged Environment, and Jagged rocks, scrap metal, and other items are very likely to catch on the conveyor system. These items can suddenly rip or punch a heavy duty belt. By the time you realise it and manage to close the conveyor belt down, or even at the time that the motor excursions, a large rip can have happened. It is extremely difficult for people in crusher industry -who put a heavy strain on conveyor belts- to protect against this type of sudden damage. However, what you could do is avoid the monumental quantity of downtime and money loss that’s associated with placing a conveyor belt back to service following a rip.

Many men and women react to conveyor belt bows by cutting out the damaged part and either joining the cut ends of the conveyor belt or even joining the belt using a new slice.¬†WPE Process Equipment offer a wide range of vibratory screening machines in Australia. Both of these processes are extremely time to consume and cost a great deal of money as well. If the conveyor system belts are repaired by vulcanising — the most expensive method of splicing belts — the declines brought on by downtime are added to by a few thousand dollars of materials and labour cost per splice. Of course, we could just replace the whole conveyor belt, but that will decrease the availability of the conveyor system, plus it costs even more money.

Fortunately, there’s an option to either of these methods. Utilising mechanical rip repair fasteners to fix worn stains and lengthwise ribs in belts could be carried out in less than twenty minutes and uses only simple tools to lower downtime. These fasteners are also quite inexpensive and result in no conveyor belt waste, allowing your conveyor system to be usable again fast and effortlessly. These types of fasteners come in steel, stainless steel, and in nonmagnetic alloys that will not interfere with metal sensors, magnetic separators or pulleys.

the length of the conveyor belt, and also will maintain even fine materials from falling through the ripped belt. They can also be used to delicate beach spots before they could turn into rips, and are installed completely on the upper side of the conveyor belt. There is no requirement to remove the belt, and these kinds of fasteners will help keep your conveyor system running until a new belt could be set up. Ideally, this will be finished during planned downtime of the conveyor system.

Maintenance costs can be reduced significantly by simply utilising mechanical rip repair fasteners to mend torn or weak conveyor belts. Of course, in each case, you should carefully review all splices, weak stains and rips on your conveyor program’s belts sometimes when maintenance is required. This will reduce the probability of an unexpected tear that causes actual problems. When a rip can not be averted, however, repair your belt the wise way and get your body back to work.